Publications

Apr, 2026

Journal

Nondestructive Modular Leak Detection in 3D Printed 316L Stainless Steel Pipes via Laser Powder Bed Fusion

This research investigates the leak detection features of 316L Stainless Steel pipe structures manufactured via Laser Powder Bed Fusion (LPBF). This work involves the design of a modular sensor system integrating nondestructive evaluation (NDE) methods, including thermal imaging and ultrasonic frequency detection to detect and characterize leaks in components. This aims to…

Mar, 2026

Conference Paper

Fundamental Path Optimization Strategies for Extrusion-based Additive Manufacturing

Extrusion-based additive manufacturing processes begin with a software program, called a slicer, that generates layer geometry and fits toolpaths to each layer to define where material is to be extruded or deposited. Before the toolpaths are output as g-code for the additive manufacturing system to execute, the toolpaths should be optimized. Many complex optimization appro…

Mar, 2026

Conference Paper

THE IMPACT OF PATH OPTIMIZATION ON PRINT TIME IN ADDITIVE MANUFACTURING

Mar, 2026

Conference Paper

Hybrid Directed Energy Deposition of Geometrically-Complex Pressure Vessels for Advanced HIP Canning and Digitally-Driven Powder Metallurgy

Sep, 2024

Journal

Coaxial Color Channel Focus Evaluation to Estimate Standoff Height in Directed Energy Deposition Additive Manufacturing

Directed energy deposition (DED) is an additive manufacturing process that is being rapidly adopted by industry and is well suited for the fabrication of complex components in a variety of metal alloys. In laser cladding systems such as DED, powder is blown in a stream to a metal substrate coincident with a laser necessary to deposit molten metal with 3D spatial control. T…

Jul, 2024

Journal

Additive manufacturing of LiCoO2 electrodes via vat photopolymerization for lithium ion batteries

Additive manufacturing has the potential to revolutionize the fabrication of lithium-ion batteries for a diversity of applications including in portable, biomedical, aerospace, and the transportation fields. Standard commercial batteries consist of stacked layers of various components (current collectors, cathode, anode, separator and electrolyte) in a two-dimensional mann…

May, 2024

Book Chapter

Closing the Loop

Like all research, the concepts of exactly what a slicer should accomplish, and how, continue to evolve. The development of next-generation slicing is already underway, and this chapter introduces several related topics. This includes a new slicing paradigm driven by network connectivity, called “slice on demand.” This paradigm enables additional capabilities such as closi…

Apr, 2024

Journal

Effect of additive and subtractive sequence on the distortion of cone-shaped part during hybrid direct energy deposition

Hybrid manufacturing combines additive manufacturing (AM) and subtractive manufacturing processes to achieve simultaneous benefits. Unlike traditional AM, it allows for interleaved subtractive steps, enhancing machining tool access for parts with high aspect ratios. However, optimizing the printing sequence remains as an area of exploration. In this study with two conical…

Apr, 2024

Journal

Coaxial color channel focus evaluation to estimate standoff height in directed energy deposition additive manufacturing

Directed energy deposition (DED) is an additive manufacturing process that is being rapidly adopted by industry and is well suited for the fabrication of complex components in a variety of metal alloys. In laser cladding systems such as DED, powder is blown in a stream to a metal substrate coincident with a laser necessary to deposit molten metal with 3D spatial control. T…

Apr, 2024

Book Chapter

Toolpath considerations for extrusion: Pellet, filament, concrete, and thermoset

There are a variety of extrusion and deposition-based processes for additive manufacturing, such as fused deposition modeling (FDM), fused filament fabrication (FFF), and directed energy deposition (DED). These processes can use a variety of materials, including thermoplastic pellets, thermoplastic filament, thermoset, concrete, metal wire, metal powder, and more. For all…

Apr, 2024

Book Chapter

Toolpath considerations for DED: Arc and laser welding

Directed energy deposition (DED) is a form of additive manufacturing that uses localized melted metal, similar to traditional arc welding, to construct an object. In comparison to polymer systems, metal systems can exert additional control over the build process through manipulation of the pool of melted metal, called the “melt pool.” This is especially important to mainta…

Apr, 2024

Book Chapter

Toolpath considerations for hybrid additive manufacturing

Hybrid additive manufacturing combines both additive and subtractive manufacturing processes to fabricate geometrically complex, dimensionally accurate parts that are difficult to make using either additive or subtractive manufacturing alone. Industrial applications for hybrid additive manufacturing include direct manufacturing (building whole parts), feature addition (add…