August 2025

Journal

A Novel Approach for Microencapsulating Salt Hydrate-Based Phase Change Materials

By:
Sharma, Jaswinder K; Polyzos, Georgios ; Gluesenkamp, Kyle R; Nawaz, Kashif
Journal Name:
Polymers
Page Number:
1322-1336
Volume:
17
Issue Number:
10
Publication Date:
August 4, 2025
View DOI Listing:
https://doi.org/10.3390/polym17101322

Abstract

Energy storage technologies, particularly those utilizing phase change materials (PCMs), have gained attention for their high energy density and efficient thermal management. PCMs, which store energy through solid-liquid phase transitions, can efficiently capture and release thermal energy, but face the challenge of leakage during the phase change process. Inorganic PCMs, such as salt hydrates, offer high energy storage capacity, but are difficult to encapsulate due to their corrosive nature. Conventional encapsulation techniques for inorganic PCMs are limited, particularly for scalable applications. In this work, we present an innovative method for the encapsulation of salt hydrate-based inorganic PCMs (CaCl2·6H2O) using co-axial electrospinning. The process involves the creation of co-axial fibers, with salt hydrate as the core and polymer (e.g., PVP) as the outer shell, effectively preventing leakage and improving the stability of the PCM. This approach demonstrates the potential for scalable microencapsulation of inorganic PCMs, marking the first report of using co-axial electrospinning for this purpose. This novel technique could contribute to enhancing the performance and applicability of PCMs in thermal energy storage systems and other energy efficiency applications.