August 2026

Journal

Hierarchical low Pt-loading “core-shell” electrocatalysts for the oxygen reduction reaction in fuel cells

By:
Pagot, Gioele; Vezzu, Keti; Nale, Angeloclaudio; Bonaccorso, Francesco; Kulesza, Pawel; Rutkowska, Iwona; Negro, Enrico; Zawodzinski, Thomas; Cullen, David A; Zelenay, Piotr; Noto, Vito
Journal Name:
Journal of Power Sources
Page Number:
239733
Volume:
674
Publication Date:
August 31, 2026
View DOI Listing:
https://doi.org/10.1016/j.jpowsour.2026.239733

Abstract

The sluggish kinetics of the oxygen reduction reaction (ORR) hinder cost-effective polymer electrolyte fuel cells (PEFCs), which rely on scarce, expensive platinum-based electrocatalysts (ECs). Here, we present a novel synthesis method for ORR ECs achieving exceptional platinum utilization. The design features a hierarchical “multi-carbon” support comprising carbon nanoparticles interacting with graphene nanoplatelets as the “core”, encapsulated by a porous carbon nitride (CN) “shell”. This configuration promotes strong core/shell interactions and a bimodal active site distribution, consisting of chemically dispersed Pt and Ni single-atom complexes and PtNix alloy nanoclusters embedded in the CN shell. These advantages enable high activity and durability, achieving an ORR activity of 1.6 A mgPt−1 at 0.9 V vs. RHE-an order of magnitude higher than Pt/C (0.17 A mgPt−1). A proof-of-concept PEFC demonstrates a specific power of 12.0 kW gPt−1 at 0.60 V. This approach offers a significant step toward more efficient and sustainable PEFC technologies.


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