August 2026

Journal

Raptor: A Python Library for Porosity Predictions in Additive Manufacturing

By:
Subraveti, Vamsi; Coleman, John S; Plotkowski, Alexander J; Oskay, Caglar
Journal Name:
The Journal of Open Source Software
Page Number:
9874
Volume:
11
Issue Number:
123
Publication Date:
August 10, 2026
View DOI Listing:
https://doi.org/10.21105/joss.09874

Abstract

Raptor is an efficient Python library for simulating stochastic lack-of-fusion (sLoF) defects in additive manufacturing (AM) processes. These defects arise from stochastic variations in the melt pool boundary leading to undermelting from insufficient overlap between adjacent melt pools or successive layers (Grasso & Colosimo, 2017; Khairallah et al., 2016). Performance variability of AM parts is a pressing challenge in qualification and certification of AM parts; this is in part due to the poorly understood formation rate and statistics of sLoF defects. Raptor is designed to capture the explicit morphologies of sLoF defects and their statistics to accelerate qualification and certification efforts of AM parts in critical applications.