August 2024

Journal

Strength stability at high temperatures for additively manufactured alumina forming austenitic alloy

By:
Hyer, Holden C; Dryepondt, Sebastien N; Su, Yi Feng ; Yamamoto, Yukinori ; Pint, Bruce A; Massey, Caleb P
Journal Name:
Scripta Materialia
Page Number:
116286
Volume:
253
Publication Date:
August 16, 2024
View DOI Listing:
https://doi.org/10.1016/j.scriptamat.2024.116286

Abstract

Several fast-spectrum nuclear reactors designed to generate high power (∼450 MWe) rely on forced convection of media such as supercritical CO2, sodium, or liquid lead to cool the nuclear core, operating at temperatures up to 600 °C. Cost-effective, high-strength Fe-based alumina forming austenitic (AFA) alloys are a promising candidate for the fabrication of critical nuclear components. This study investigated laser powder bed fusion (LPBF) processing of an AFA alloy composition optimized for improved creep resistance. Electron microscopy revealed an elongated grain structure along the build direction with a fine sub-grain cellular structure decorated with (Cr,Fe,Nb)23C6 carbide precipitates at the intercellular boundaries. At temperatures of 20–900 °C, the LPBF alloy's superior tensile properties compared to its arc-melted counterpart and other advanced steels (e.g., SS316) were attributed to the distribution of nano-sized carbide precipitates, whereas the high ductility was attributed to the LPBF alloy's elongated grain structure.